#1 Design & Inquire
The product I am aiming to make in this project is an automatic sanitizer dispenser. It can be used for restaurants and shops where customers should sanitize before entering, especially during COVID. The automatic dispenser detects motion and does not require any physical contact, so it would help to prevent diseases from spreading.
Environmental Impacts
This product would not create harmful impacts on the environment. It would be
1) using less materials as much as possible
2) reusable & durable
Design Precedents
Looking through the design precedents, I wanted to explore with water pumps that were used in water dispensers and vending machines. I found out that the water pumps worked with levers, switches, and buttons. Pressing the lever/switch/button started the electrical energy to make the pump work and water could be pumped up.
To make my design original, I decided to use a motion sensor that detects motion. Instead of using a switch or a lever, the sensor would detect a motion and start the pump automatically.
#2 Develop & Plan
Model
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When a hand is placed under the sensor, the sensor would trigger the chemical energy stored in the battery to be converted into electrical energy. The electrical energy then travels through the wires and allows the DC pump to work, electrical energy converting into kinetic energy.
My plan is to connect the sensor to the water pump that would let out the rubbing alcohol through a tubing. The resistor helps to ensure the components to receive proper voltage by controlling the flow of currents in the circuit. The transistor is for amplifying the signal.
Materials Needed:
- DC water pump (1)
- aquarium tubing (30cm)
- motion sensor (1)
- TIP32C PNP Transistor (1)
- 1k resistor (1)
- wires (0r an alligator clip) (1)
- battery + holder (2 + 1)
- glass jar (20cm)
- sanitizer (400ml)
- cardboard (10*10*20)
Success Criteria
(1) The sensor is able to detect the motion of hand under it, making the pump to work. (does not require physical touch)
(2) The pump can pump up the sanitizer.
(3) It is reusable & durable.
(4) It is usable, suitable to be used in real life (for restaurants and shopping malls).
(5) Convert electrical energy into kinetic energy.
The expectation I have for this design is the sensor properly detecting the hand motion so it is helpful during the COVID situation when a lot of people touching a same thing might increase the possibility of infection. The most important thing could be the motor being able to pump up the sanitizer, but I hope the sensor could start the pump to work.
#3 Create & Improve
The first week at the design lab, I looked for the materials I needed to use for this project. However, the DC water pump, PIR sensor, and the transistor I needed for this experiment were unavailable. So, I ordered those materials, but still looked for ways to replace some of the materials or reduce some.
After some research, an alternative option I came up with was making a water pump with a DC motor (that was available in school). A 9V battery that is connected to a switch and a DC motor provides electrical energy, which is converted into kinetic energy when the switch is turned on. Then, the propeller that is connected to the motor allows the water to be pumped up through the pvc tube. ⬇
However, this idea was not used because
1) This device had no specific purpose, for no specific audience.
2) It was too simple and easy to make.
3) The motor was not strong enough to pump up the water.
On the second week, all the materials I needed were here, so I could start on making an (rubbing) alcohol dispenser. I first put all the materials together following the wiring diagram. ⬇
Prototype
The challenge for me in this process was finding the correct in/outputs and connecting the wires together, since it was first time working with so many wires and complicated wiring system.
After trying out the prototype with water, some strengths I found were that the sensor could detect motion and the battery supplied enough energy for the water pump to work. However, some problems (weaknesses) were that the PIR sensor only worked when the hand physically touched it, and the pump did not turn off until there was another touch on it. I realized that this would be an obstacle in achieving my success criteria because my big goal for this project was to make a dispenser that does not require any physical touch. Also, having to touch the sensor again to stop it from pumping out the sanitizer would make it complicated to use it for customers. Moreover, another weakness I found was that the wires that were coiled around were very easy to fall off and disconnect.
Final Design
After I found some problems to fix, I moved on to working on my final design. I firstly disconnected all the wirings and put the components into place. But this time, I soldered all the wires in place so that the wires would not fall off easily. Soldering was very challenging for me since it was the first time trying it and it required very sensitive control of the amount of the metal and time to solder.
Feedback
- What can be done to make the design more convenient and usable in real life?
- What can be done to achieve your goal of making it reusable & durable?
- What can be done to make it better-looking?
⬇
With the feedback I received, I decided to make some changes in my original design, by removing the cardboard that I thought could have made the design better-looking. However, making another layer with cardboard is not competent with my goals to reduce environmental impacts as it would make the design less durable and reusable. It would be harder to refill the sanitizer, and the sanitizer might wet the cardboard.
From the feedback, I realized that the alligator clips are making the design look more complicated and not convenient to use it in real life.
Final Product
Unfortunately, the automatic sanitizer dispenser did not work out in the way I expected. My biggest goal for this project was to make a dispenser where there needs no physical touches so it can prevent further infections, but the sensor did not work out this way.
The reason why the sensor did not work properly is unclear but there are two possible reasons: one might be because the sensor or the transistor was damaged from too many trials; the other reason might be the wires were touching each other.
As seen in the video, the pump works when the alligator clip is connected to both the emitter and the collector of the transistor. This shows that there are higher possibility of the sensor not working because the design works when the sensor is not involved.
#4 Reflect & Share
Overall, I am proud of things I learned from this project. Through researching about the circuit, I learned the purpose of PIR sensors, resistors, and transistors, and how the electrical energy from the battery converted into a kinetic energy. Putting the actual materials together allowed me to learn how to connect the wires in correct in/outputs, and also how soldering works. Still, there were some struggles; The transistor was damaged by the alligator clips and the sensor was not working properly.
My biggest regret in this project is that I did not have enough time and materials to develop and fix my design. Although I wanted to make some refinements to my design, I did not have more time to work on it. If I were to do this again next time, I would do these things to achieve my success criteria:
- Research more about the circuits so that I could fix it according to the problems I have. (success criteria 1/2)
- Research more about the sensors to achieve my goal of not requiring physical touches. (success criteria 1)
- Fix the materials in place so it can be used without the parts falling off every time people use it. (success criteria 3/4)
- Test with sanitizer. (success criteria 2)
- Add visuals. (success criteria 4)
Although I have things to improve on, I think I was somewhat successful since I achieved the goal of converting electrical energy into kinetic energy. This device has a minimal environmental impacts as it does not create any waste product. If this design succeeded to work, the audience of this design project could have used sanitizer without touching it. I think this project was successful even though I had failed to make it work, because it was challenging and I learned so many new skills from it.